Few things are as quintessentially Australian as a good sausage roll, whether it’s from the school canteen, the local bakery, or homemade fresh out of the oven. Making your own at home means better quality mince, no mystery ingredients, and genuinely great flavour, all without much more effort than a store-bought version.
Here’s a reliable, classic recipe for homemade sausage rolls using quality beef mince.
Why Make Sausage Rolls from Scratch?
Better quality filling, using real, traceable mince rather than processed fillers.
Genuinely simple to make, despite looking like a bakery-level achievement.
Freezer-friendly, since uncooked rolls freeze exceptionally well for future baking.
A reliable party or lunchbox staple, loved by both kids and adults alike.
Ingredients for Aussie Sausage Rolls (Makes Approximately 16)
500g beef mince
1 onion, finely diced
1 carrot, grated
1 cup fresh breadcrumbs
1 egg, plus 1 extra for egg wash
2 tbsp tomato sauce, plus extra to serve
1 tbsp Worcestershire sauce
1 tsp dried mixed herbs
Salt and pepper, to taste
3 sheets puff pastry
Sesame seeds, for topping (optional)
Step-by-Step Sausage Roll Method
Step 1: Prepare the Filling
In a large bowl, combine the beef mince, diced onion, grated carrot, breadcrumbs, egg, tomato sauce, Worcestershire sauce, mixed herbs, salt, and pepper. Mix thoroughly until well combined but not overworked.
Step 2: Prepare the Pastry
Lay each sheet of puff pastry on a flat surface and cut in half lengthways, creating long rectangles ready for filling.
Step 3: Shape the Rolls
Spoon a line of the beef mixture along the centre of each pastry rectangle, then roll the pastry tightly around the filling, sealing the edge with a little water or beaten egg.
Step 4: Cut into Portions
Cut each rolled pastry log into individual sausage roll lengths, roughly 6–8cm each, adjusting to your preferred size.
Step 5: Prepare for Baking
Place the rolls seam-side down on a lined baking tray. Brush the tops with beaten egg and sprinkle with sesame seeds if using.
Step 6: Bake Until Golden
Bake in an oven preheated to 200°C for 25–30 minutes, until the pastry is puffed and golden and the filling is cooked through.
Step 7: Check Doneness
Ensure the filling has reached an internal temperature of at least 71°C (160°F), in line with general food safety guidance for beef mince dishes, before serving.
Step 8: Rest and Serve
Rest for a few minutes before serving, allowing the filling to settle slightly, with plenty of tomato sauce on the side.
Tips for Bakery-Quality Sausage Rolls
Don’t overwork the mince, as overmixing can result in a denser, tougher filling.
Keep pastry cold until ready to fill, since chilled puff pastry rolls and seals far more easily.
Score the tops lightly before baking for a more decorative, bakery-style finish.
Freeze unbaked rolls on a tray before transferring to a bag, so you always have a batch ready to bake straight from frozen.
Easy Variations to Try
Cheese and bacon version: Add shredded cheese and finely diced bacon to the filling for extra richness.
Spiced version: Add a pinch of chilli flakes or curry powder for a flavour twist on the classic.
Mini party version: Cut rolls smaller for bite-sized party food, adjusting baking time down slightly.
Why Quality Mince Makes the Difference
Because mince is the entire filling in this recipe, its quality genuinely shapes the final flavour and texture. Our mince comes from grass-fed and finished beef, sourced from Western Australian farms free from hormones and antibiotics, delivering a richer, more satisfying sausage roll than standard supermarket options.
Browse our Bulk Dry Aged Beef Mince Packs or Bulk Grass Fed Wet Aged Beef Mince Packs to keep a steady supply on hand for your next batch.
Final Thoughts
A homemade sausage roll, made with quality grass-fed mince, is a genuine step up from most store-bought versions, and it’s far simpler to make than most people expect. Whether for a lunchbox, a party platter, or a quick snack, it’s a classic worth mastering at home.
Shop our Bulk Beef Mince range today and bake a batch of proper Aussie sausage rolls.
Classic Aussie Sausage Roll Recipe Using Grass-Fed Beef Mince
